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Diamond Bits

April 6, 2018 Leave a comment

A few years ago I was given a set of Craftsman Diamond Tipped screw drivers for Christmas. Whenever I strip a screw head and struggle to remove a screw I’ve found them invaluable. Lately I don’t wait until I make a mess of a screw head and use them for installing hardware from the start.

Before Christmas I noticed that Lee Valley offers a set of diamond tipped driver bits. They magically appeared under the tree and I’ve used them ever since. If you have a driver these are perfect to pair with the likes of Blue Spruce or others. Yeah I’m dreaming a little, but for now the current driver seems to work fine.

Categories: Tools

Bad Axe Tool Works D8 – Simply “WOW”

October 8, 2017 1 comment

Many of my tools have been found in auctions, garage sales and by family members. The most difficult tools to find have been saws. Back saws, hand saws, panel saws, turning saws,  all lie hidden away in garages, barns and local restaurants. It took several months to find the 26” crosscut and rip saw and careful straightening and sharpening to make them perform. After such a struggle I asked Mark Harrell at Bad Axe Tool Works about the chance of Bad Axe manufacturing a saw equivalent to the Disston D8. Not one to shy from a challenge, Mark smiled and discussed the intricacies of producing a hand saw, clearly he had been thinking about it.  Over several years this discussion has continued and I understood that the challenges of producing a large handsaw were being conquered one by one. When the announcement of the Bad Axe Tool Works D8 came out on Instagram and Facebook (you are a Bad Axe Tool Works follower, Right?) I scrambled to place an order…

Bad Axe Tool Works 24″ D8, Walnut handle, brass slotted nuts, 9PPI, xcut.

The saw arrived a couple of weeks ago and before writing it seemed appropriate to put it to work. Here’s my thoughts…..

Wow!

Grabbing an Oak board, a line was struck and with saw in hand I sliced off a few inches, next I found a piece of Cherry, that too became smaller, leaning against the wall some Sapele left over from my tool chest, then Walnut. Looking around I noticed a longer piece of Oak and “don’t tell anyone” ripped it in half with my new crosscut!

Suddenly I realized that the Cherry board that I was saving for drawer fronts may not be long enough and that Oak board…Oh well, I was having fun crosscutting and ripping if I had to buy new lumber so be it!

Taking a closer look at the saw, the finish on the handle is excellent and what a beautiful piece of Walnut! One of the things about Bad Axe saws is the ability to choose the size of the handle. I happen to be average, but I know others who have smaller hands and they are able to get a saw that fits. The clocking of the saw nuts is noted, I’m sure Chris Schwarz will see it.

At 9PPI I anticipated a rougher cut, but was surprised with a relatively clean cut, the saw started easily and the cuts were quick and smooth. Mark Harrell obviously put a little magic in the saw sharpening. I’m very impressed with the saw and know that it will give years of great service.

Mark Harrell and the team at Bad Axe Toolworks are passionate about the products they make. If you visit them at one of their saw sharpening seminars or talk to Mark at Hand Works you will become enamored with his knowledge and willingness to share. Great products from great people!

Now where’s that small panel saw and the turning saw?

Categories: Tools

Dubuque Clamp Works

August 13, 2017 1 comment

Chance meetings abound at Handworks, while talking with Jim and Mike at Mortise and Tenon Magazine, I took the opportunity to grab a photograph.

Jim and I were laughing about asking someone to grab a photo of the three of us and we asked the first person wandering up to the table. After the picture was taken we continued talking and the  conversation moved to clamps and quickly a business card appeared in my hand. Our photographer, Keith Clark was the owner of Dubuque Clamp Works. 

Readers of my blog surely know that I am a huge fan of Dubuque Calmp Works. Learning more about the clamps I left the conversation even more impressed by their commitment to materials and quality. I purchased my clamps through Lee Valley Tools and have been extremely happy. There are many other places they can be purchased as well.


Categories: Tools

High Desert Saw Mill

July 30, 2017 1 comment

While in Bend Oregon I wandered out to the High Desert Museum to see what could be learned. Stumbling across a saw mill I thought about all the work Matt Cremona was doing with his homemade bandsaw. Missed them operating by a few days which would have given me more insight as to the mills operation. Following are a few pictures.


It appears to be a nice set up, complete with wooden idlers to move the wood and a chop saw to cut everything to length.

Categories: Tools

Ideas – mortise jig

June 22, 2016 3 comments

After posting about the mortise jig there were a couple of great comments. In particular the caution about ensuring that the jig is square to the board being mortised. This can be a frequent problem if your vise does not close evenly.


Posting the picture you can quickly see what can happen and imagine the effect. 

In the comments Matt quickly pointed out the potential problem. Here’s a solution I tried over the weekend that worked extremely well. The picture shows the clamps used in my moxon vise, but I also put it to work in my regular vise.

 

Along with this solution I also will take a close look at my bench vise and see if I can make some adjustments.

Thanks for all the comments!

Categories: Techniques, Tools

Mortise Jig

June 15, 2016 6 comments

One of the techniques that I learned a Paul Sellers 9day foundation class was the construction and use of a mortise jig. I don’t always use them these days, but occasionally I find them helpful. After my latest experience with making mortise and tenon joints it seemed prudent to take my time and make a new jig.

ITs really a sinple process and involves selecting a small piece of scrap to act as the back and then planing a seconpiece the correct thickness to act as a guide for the chisel. Once glued together and clamped (I sued my bench clamp) it acts as a great guide. I must have 6 or seven guides now of varying thickness.

 

 

Categories: Techniques

Sterling Tools

June 11, 2016 Leave a comment

I admire many of the small toolmakers that provide the tools we use. Speaking to many of them at Handworks and swapping comments on this blog and instagram, they are a tremendous group of hardworking, creative people. Analyyzing the mortises and tenons that I made previously, it became clear that I needed tto take greater care when making the joints. My mortises required sides that were at the correct angle. My biggest problem is that I had not realized it until the joints would not fit and my method for checking less than optimal. Then I remembered the dovetail square made by Chris at Sterling Tools, the “blade” was narrower than my small square and would fit into the smaller mortises allowing me to see the angle of the sides. For a few dollars more it came with a 4″ or 6″ measure that was perfect for another task I had coming up. I’ll also give it a whirl when I get to my next dovetail project.

While on the site I also took a look at the protractor. Another tool that I have been looking for but had not found the right one. When the protractor arrived I was very happy with the construction, ease of reading and that the kknow b is metal. In the pictures it is hard to tell. One of the things I like most is the  length of the ruler. In the picture you can see that I am abple to set the jig wheel on the ruler and measure the angle. Fantastic!

I’m not one to talk about the unboxing of tools but needless to say these tools are well made,, perform well and carefully packaged. I look forward to meeting Chris in person in the future, in the meantime Thanks for some great tools which I expect to use for many years to come.

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Categories: Tools