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Bad Axe Tool Works D8 – Simply “WOW”

October 8, 2017 1 comment

Many of my tools have been found in auctions, garage sales and by family members. The most difficult tools to find have been saws. Back saws, hand saws, panel saws, turning saws,  all lie hidden away in garages, barns and local restaurants. It took several months to find the 26” crosscut and rip saw and careful straightening and sharpening to make them perform. After such a struggle I asked Mark Harrell at Bad Axe Tool Works about the chance of Bad Axe manufacturing a saw equivalent to the Disston D8. Not one to shy from a challenge, Mark smiled and discussed the intricacies of producing a hand saw, clearly he had been thinking about it.  Over several years this discussion has continued and I understood that the challenges of producing a large handsaw were being conquered one by one. When the announcement of the Bad Axe Tool Works D8 came out on Instagram and Facebook (you are a Bad Axe Tool Works follower, Right?) I scrambled to place an order…

Bad Axe Tool Works 24″ D8, Walnut handle, brass slotted nuts, 9PPI, xcut.

The saw arrived a couple of weeks ago and before writing it seemed appropriate to put it to work. Here’s my thoughts…..

Wow!

Grabbing an Oak board, a line was struck and with saw in hand I sliced off a few inches, next I found a piece of Cherry, that too became smaller, leaning against the wall some Sapele left over from my tool chest, then Walnut. Looking around I noticed a longer piece of Oak and “don’t tell anyone” ripped it in half with my new crosscut!

Suddenly I realized that the Cherry board that I was saving for drawer fronts may not be long enough and that Oak board…Oh well, I was having fun crosscutting and ripping if I had to buy new lumber so be it!

Taking a closer look at the saw, the finish on the handle is excellent and what a beautiful piece of Walnut! One of the things about Bad Axe saws is the ability to choose the size of the handle. I happen to be average, but I know others who have smaller hands and they are able to get a saw that fits. The clocking of the saw nuts is noted, I’m sure Chris Schwarz will see it.

At 9PPI I anticipated a rougher cut, but was surprised with a relatively clean cut, the saw started easily and the cuts were quick and smooth. Mark Harrell obviously put a little magic in the saw sharpening. I’m very impressed with the saw and know that it will give years of great service.

Mark Harrell and the team at Bad Axe Toolworks are passionate about the products they make. If you visit them at one of their saw sharpening seminars or talk to Mark at Hand Works you will become enamored with his knowledge and willingness to share. Great products from great people!

Now where’s that small panel saw and the turning saw?

Categories: Tools

Dubuque Clamp Works

August 13, 2017 Leave a comment

Chance meetings abound at Handworks, while talking with Jim and Mike at Mortise and Tenon Magazine, I took the opportunity to grab a photograph.

Jim and I were laughing about asking someone to grab a photo of the three of us and we asked the first person wandering up to the table. After the picture was taken we continued talking and the  conversation moved to clamps and quickly a business card appeared in my hand. Our photographer, Keith Clark was the owner of Dubuque Clamp Works. 

Readers of my blog surely know that I am a huge fan of Dubuque Calmp Works. Learning more about the clamps I left the conversation even more impressed by their commitment to materials and quality. I purchased my clamps through Lee Valley Tools and have been extremely happy. There are many other places they can be purchased as well.


Categories: Tools

High Desert Saw Mill

July 30, 2017 1 comment

While in Bend Oregon I wandered out to the High Desert Museum to see what could be learned. Stumbling across a saw mill I thought about all the work Matt Cremona was doing with his homemade bandsaw. Missed them operating by a few days which would have given me more insight as to the mills operation. Following are a few pictures.


It appears to be a nice set up, complete with wooden idlers to move the wood and a chop saw to cut everything to length.

Categories: Tools

Saw Bench

May 14, 2017 Leave a comment

Several years ago I built a small saw bench. It’s worked well with a few minor issues along the way. Looking at the added screws and structural repairs I began building a new bench several months ago. It’s been a busy summer and it’s progresses very slowly.

The new design was selected back in May and in the next couple of weeks it will be complete. The two goals for the new bench was integrity and refreshing skills.

The design has allowed me to practice dovetail and mortise/tenon joints. The one complaint I have is my choice of lumber. Using several old boards of SPF was cheap but it certainly isn’t as enjoyable as hardwoods of white pine. However it’s a tool for the shop and all good practice.

Categories: Saw Bench

Coming back

May 7, 2017 12 comments

As you already know my posts over the last few months have been non existent. Those of you who follow orepass on instagram already know that I had surgery on my hip at the end of the year. The recovery has gone well. In fact I began running again this week, although one minute at a time. Woodworking has taken longer and the little bit of aggravation created in my hip when sharpening and planing has faded.

The tools have sat long enough and I have been cleaning, sharpening and thinking. After six months a simple project that encompasses several joints will bring me back. Looking through magazines and blogs and finding my saw bench buried under a pile of boxes, bags and family ‘items’ a new saw bench is in order. From all the items piled on and around my bench it appears that others may have been moving into the shop area!
A bench that has caught my eye several times is the split saw bench, several people have blogged with their own version and I’ve had trouble identifying the original designer, although many people point to Billy’s Little Bench. It’s important to give credit where it’s due, but in this case I can only point you to the web. Look up split top saw bench and tell me which ones you prefer.

My original saw bench was built many years ago as a a project from Shannon Rogers’ Hand Tool School. It has served its time well but certainly is showing its age and a couple of repairs have failed to keep it rigid. The split bench should be more rigid and I like the concept of being able to saw boards down the center. Additionally, the dovetails and  mortise and tenon joints will help tune skills that have been resting.

Looking forward to hearing from all of you and thanks for all the support over the last few months.

Categories: Uncategorized

Tool Cabinet Supports

January 4, 2017 12 comments

Moving the cabinet around to install hinges, shelf supports and doors has become quite a challenge. There isn’t a scale nearby, but even before tools are placed inside it’s quite hefty. Fortunately there are supports to be built that will fit underneath.

 

The supports consits of a pair of dovetailed boards with a brace. The dovetail is unique and was fun to make. I admit that I did have some trouble getting the angles correct on the brace and the fit is not as snug as I would like, but there are plenty of lessons in mistakes.Unfortuantely I only have the three photographs that I took while making the parts.

Categories: Hanging Tool Cabinet

Tool Cabinet Shelves

December 28, 2016 2 comments

One would think that with the cabinet almost complete a plan would exist for the shelves. I’m not quite there yet and it seems that until the cabinet has been used for a period of time there may be several iterations. Certainly there needs to be a couple of shelves and at least one for hand planes. Then there is the issue with the saws? Where will they go?

Categories: Hanging Tool Cabinet