Archive
Shop Stool Arches
After cutting out patterns for the arches in the stool rails. I began to cut the arches themselves. It did not take long (the first arch) to recognize that the shape did not look right. Standing back and staring for several minutes, (which is standard operating procedure when we don’t know what to do) I realized that I needed a shallower arch.
The shallower arch provides a feeling of strength and grace, ok it’s only a stool! I enjoyed cutting the arches using my usual method of saw, chisel and spokeshave.
My chisel skills continue to improve and thus my confidence grows. The upper arches are tighter than the lower and my flat bottom spokeshave struggled with the curve. The curved spokeshave being more difficult to use then the flat prompted me to just ease the curve with my chisel which worked well.
I will shape the legs this weekend and prepare the blank for the seat.
Quick compass
My geometry teacher in high school could draw perfect circles on the board every time. The rest of us earthlings have to resort to tracing various shapes or a compass. Since I may make more than one shop stool, I decided to make templates for the arches. Searching around for paint cans, jar lids and other round items it soon became apparent that I would not be tracing the arches. Taking 30 minutes I made a compass from some scrap a pencil stub, nail and bolt. It’s not beautiful but the arches look good.
Sitting down to write this blog I looked online and saw several posts on making compasses. Perhaps I will make a beam compass next…..
Walking Cane – Rounding the Cane
Reflecting upon Paul Seller’s foundations class which I took a year ago, one of the techniques that still holds my fascination is the use of a hand plane to round over the edges of boards. Until Paul showed the technique I could not fathom that a hand plane turned at a 45 degree angle would not cause tear out.
Rounding the cane is another technique that is quick simple and only requires a hand plane. This cane is tapered, round on one end and oval on the other. I simply marked lines on the sides as guides and converted the four sided piece into an octagon and continued working the sides until they are round. It took about 15 minutes.
There is final shaping left to do on the handle and the final glue up and wedging (not sure if that’s a word?), but before that I’m considering whether to shape the cane or let it remain straight. When I began the project I had every intention of creating a spiral, now I am looking at the wood grain and a couple of areas of tear out and reconsidering.
Cutting the spiral looks relatively easy but I think with the grain it will be very difficult to smooth. Sometimes less is more and I may just leave the cane straight and let the wood speak for itself. Besides I still have half a stool to complete….
Walking Cane Handle
Shaping the handle of the walking cane was fun. I penciled a rough outline onto the sides and began removing wood.
Several tools used in shaping the handle: saw, 3/4″ chisel, spokeshave, rasp and file.
Where the fingers grab the handle I used a saw and chisel to remove the bulk of the wood. No photographs of this process, but here is a link to previous post (saw vise curves). For those of you who like using a coping saw that would work just as well.
The remainder of the shaping was a process of removing wood until the shape began to appear and smoothing until it is comfortable in my hand.
I had to be cautious around the mortise to ensure a tight fit when the handle is attached. The shape will be refined more when The handle and cane are attached.
Walking Cane Mortise
The walking cane is the only project I can think of that uses a single mortise and tenon joint. It is however a very visible joint and can add or detract from the cane.
Walking Cane
While I was milling lumber for the shop stool, I also milled a couple of pieces of oak for making a walking cane. One of the projects in Paul Seller’s Masterclasses is a cane and the curves look like a great challenge. I have done very little carving and this should be a great project to discover new skills.
Dimensioning the lumber was quick since there are only two pieces, the handle and the cane itself. The cane is tapered from top to bottom and I used my panel saw to make the taper. This is the same saw that I blogged about a year ago. It is one of the most useful saws I have and is perfect for making cuts such as this tapered cut. Keep an eye out for a used one, you will be very happy with it.
After smoothing all of the pieces I roughed out the shape of the handle and located where the mortise and tenon will lie. After cutting all the mortises in pine for the shop stool I am glad to be working with oak again. The softness of the pine makes it more difficult to work and much easier to dent.
Shop Stool Tenons
Since finishing the mortises last week, I suppose the next step is cutting tenons and since I have taken very few photographs you will just have to trust that it was hot, humid and I did them all myself without any help.
I hope everyone had a great weekend!
Shop Stool Mortises Repeat
There were many good comments on my blog after the post showing the blow out in the leg while chiseling a mortise. Fortunately this occurred on the first leg, although the last mortise. While studying the problem I came to the realization that I needed to re-think where the mortises were placed.
The first picture shows the original mortises. they are placed on the same corner and as such do not allow for a very long tenon. Since this is a shop stool it will be subject to lots of abuse and I don’t think it will last long with such a short tenon. The picture below shows the relocated mortises which has tripled the length of the tenons. Thank goodness for the mistake, I only ended up re-wroking one leg not all four and will have a much stronger stool.
Shop Stool Mortises
Finally I have the opportunity to make progress on the stool. Taking the time to carefully lay out the angle and mortises, I begin to chop out the joints. There are two jigs that I am using to hold the correct angles shown in the picture.
I almost finished the last mortise on the first leg when I heard a crunch and felt the chisel drop. A groan rose into my throat as I thought that I had chiseled through the leg. However the wood split along the grain, something that I can hopefully repair with a little glue and clamps at the end of the day.
Hairspray and Chisels
The chisels that I have used for a few years are socket chisels made by Lie Nielsen. Generally they have performed well and they appear frequently as tools used in the works of others. I have one frustration which is with the number of times the handles come loose from the chisel. It is generally related to humidity and occurs mostly over the winter months when I assume the humidity is at its lowest. After a couple of years I have experimented with methods to keep them together and been successful with the exception of the 3/8″ chisel. It defies my efforts. So today I reached for my secret weapon.. My daughters hairspray! In the past I have used my wife’s hairspray. But clearly I had to move to something stronger….
A couple of quick sprays into the socket and I go back to work.
orepass 